Raw material analysis
In order to find out whether the pyrolysis process makes sense, we offer you to carry out analyzes of your waste in order to obtain reliable information on the ecological and economic utilization of the raw material after the pyrolysis process has been completed.
The examination takes about 30 days.
For the design and calculation of the automatic pyrolysis gas cleaning system, we need the following initial data:
One of the most important problems in the processing of pyrolysis waste is the complete purification of the pyrolysis gas. This prevents the formation of gas-impermeable hydrocarbon "plugs" in pipelines and other parts of the pyrolysis complex.
Our solution works without the filtration of high-temperature contaminated gases.
Aromatic contamination cannot be removed using conventional methods. That is why we have set up our own laboratory and a number of technological test benches.
These measures enable us to produce reliably working pyrolysis systems.
Laboratory research
The examination takes about 30 days.
For the design and calculation of the automatic pyrolysis gas cleaning system, we need the following initial data:
- the amount of pyrolysis gas generated per unit of time at a certain temperature;
- the amount of heavy hydrocarbons formed per unit of time at a given temperature;
- the amount of carbon extracted by the pyrolysis gas;
- Mass and chemical composition of the condensed hydrocarbons per unit of time at a given temperature;
- Time for complete decomposition of the starting material at a certain temperature;
- chemical composition of pyrolysis gas, carbon residue and pyrolysis liquid;
- as well as a number of additional parameters necessary for the calculation and design of the pyrolysis complex.
One of the most important problems in the processing of pyrolysis waste is the complete purification of the pyrolysis gas. This prevents the formation of gas-impermeable hydrocarbon "plugs" in pipelines and other parts of the pyrolysis complex.
Our solution works without the filtration of high-temperature contaminated gases.
Aromatic contamination cannot be removed using conventional methods. That is why we have set up our own laboratory and a number of technological test benches.
These measures enable us to produce reliably working pyrolysis systems.
Laboratory research
- Waste processing through low temperature pyrolysis.The mass of the comminuted sample to be examined is 10 kg.
- Investigation of the pyrolysis liquid in order to identify potentially marketable products and to determine their economic and energetic usability:
- Determination of the composition of the pyrolysis liquid;
- determination of density;
- determination of the water content;
- Determination of the flash point;
- content of mechanical impurities;
- determination of the sulfur content;
- Determination of the octane number;
- Determination of the cetane number or the cetane index;
- Determination of the gross calorific value (gross calorific value);
- copper strip test (ISO 2160 / ASTM D 130-19);
- Determination of the resistance of rubbers (sealing elements) to the pyrolysis liquid.
- Calculation of the amount of electricity generated by multi-fuel diesel units (based on the examined pyrolysis liquid) - The investigation of the solid (carbon) residue consisting of:
- determination of moisture content;
- ash content;
- Determination of the yield of volatile components;
- determination of the calorific value;
- determination of the sulfur content;
- Determination of the chemical composition of the solid residue. - The analysis of the pyrolysis gas serves to determine the qualitative and quantitative composition:
- material balance
- Determination of the percentage of compressible and liquefiable gases
- Calculation of the amount of energy generated in CHPs (based on the pyrolysis gas produced)